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Showing posts with label Cylinder Safety. Show all posts
Showing posts with label Cylinder Safety. Show all posts

Sunday, November 28, 2010

Moving Cylinder


  • Use a cylinder cart andsecure cylinders with a chain.
  • Don't use the protectivevalve caps for moving or lifting cylinders.
  • Don't drop a cylinder, orpermit them to strike each other violently or be handled roughly.
  • Unlesscylinders are secured on a special cart, regulators shall be removed, valvesclosed and protective valve caps in place before cylinders are moved.

Cylinder Storage

  • Cylinders should be stored in compatible groups
- Flammables from oxidizers
- Corrosives from flammables
- Full cylinders from empties
- All cylinders from corrosive vapors.
  • Keep oxygen cylinders a minimum of twenty feet fromflammable gas cylinders or combustible materials. If this can not be done, separationby a non-combustible barrier at least 5 feet high having a fire-rating of atleast one-half hour is required.
  • Secure empty and full cylinders to a fixed support byuse of chains, or other substantial restraining devices.
  • Store cylinders in an upright position.
  • Keep valve protective caps in place when the cylinderis not in use.
  • Mark empty cylinders EMPTY or MT.
  • Keep valves closed on empty cylinders.
  • Cylinders must be kept away from sources of heat.
  • Cylinders must be kept away from electrical wiringwhere the cylinder could become part of the circuit.
  • Store cylinders in well-ventilated areas designatedand marked only for cylinders.

Cylinder Marking

  • Cylinders must be properly labeled, including the gasidentity and appropriate hazards (e.g., health, flammability, reactivity).
  • Cylinders have severalstamped markings. The top mark is either a DOT or an ICC marking indicatingpertinent regulations for that cylinder. The second mark is the serial number.Under the serial number is the symbol of the manufacturer, user, or purchaser.Of the remaining marks the numbers represent the date of manufacture, andretest date (month and year). A (+) sign indicates the cylinder may be 10%overcharged, and a star indicates a ten year test interval.

Saturday, November 27, 2010

Cylinder Using

  • Be sure all connections aretight. Use soapy water to locate leaks.
  • Keep cylinders valves,regulators, couplings, hose and apparatus clean and free of oil and grease.
  • Keep cylinders away fromopen flames and sources of heat.
  • Safety devices and valvesshall not be tampered with, nor repairs attempted.
  • Use flashback arrestors andreverse-flow check valves to prevent flashback when using oxy-fuel systems.
  • Regulators shall be removedwhen moving cylinders, when work is completed, and when cylinders are empty.
  • Cylinders shall be used andstored in an upright position.
  • The cylinder valve shouldalways be opened slowly. Always stand away from the face and back of the gaugewhen opening the cylinder valve.
  • When a special wrench isrequired to open a cylinder or manifold valve, the wrench shall be left inplace on the valve stem when in use; this precaution is taken so the gas supplycan be shut off quickly in case of an emergency; and that nothing shall beplaced on top of a cylinder that may damage the safety device or interfere withthe quick closing of the valve.
  • Fire extinguishingequipment should be readily available when combustible materials can be exposedto welding or cutting operations using compressed cylinder gases.
Things Not To Do
  • Never roll a cylinder tomove it.
  • Never carry a cylinder bythe valve.
  • Never leave an opencylinder unattended.
  • Never leave a cylinderunsecured.
  • Never force improperattachments on to the wrong cylinder.
  • Never grease or oil theregulator, valve, or fittings of an oxygen cylinder.
  • Never refill a cylinder.
  • Never use a flame to locategas leaks.
  • Never attempt to mix gasesin a cylinder.
  • Never discard pressurizedcylinders in the normal trash.

Thursday, November 25, 2010

Poison Gases

Poison gases represent a significant hazard. Specialprecautions not otherwise necessary become prudent when using poison gases:
  • Common poison or highlytoxic gases include:
- arsine (AsH3)
- ethylene oxide (EtO)
- hydrogen cyanide (HCN)
- nitric oxide (NO)
- phosphine (PH3)
  • Certain poison gases (e.g.,Ethylene Oxide) can only be used if specific OSHA regulations and safepractices are followed.
  • Certain poison gases (e.g.,Ethylene Oxide) can only be used if specific OSHA regulations and safepractices are followed.
  • Emergency procedures shouldbe made clear to all involved, including personnel from adjacent labs andbuilding managers.
  • Poison gas use after normalworking hours require the approval of the Chemical Hygiene Officer for yourdepartment.
  • Fume hoods and otherventilation need to be tested before use and checked frequently during theproject involving poison gas.
  • Notify EnvironmentalHealth, Safety and Risk Management before your first use of the poison gas.
  • The University Policeshould also be informed about the locations and types of poison gas in use.
  • Document these proceduresin your lab's chemical hygiene plan. As with all chemicals, obtain and reviewthe Material Safety Data Sheet (MSDS) for the poison gas. Maintain an extracopy of the MSDS in your department's chemical hygiene plan.